Customized Equipment Solution

Customized laser welding equipment workstations are exclusive welding solutions created by integrating technologies from multiple fields such as laser technology, automatic control, and mechanical structure based on the personalized demands of different industries, product characteristics, and production scenarios. It breaks the limitations of standardized equipment and can adapt to diverse welding requirements.

Core composition

Core welding unit: As the core of the workstation, it can be customized with laser type and power. For instance, low-power single-mode fiber lasers are selected for micro-solder joints, while high-power multi-mode lasers are used for large-sized solder joints. At the same time, it is equipped with a visual positioning system, such as a 5-megapixel sub-pixel CCD visual positioning system, to ensure the accuracy of welding positioning.

Automated motion module: including 6-axis robot, three-axis linear motion module, positioner, gantry frame, etc. The robot can flexibly adjust the welding Angle to adapt to three-dimensional workpieces. The gantry frame is suitable for welding large workpieces, while the positioner can achieve multi-angle flipping of the workpiece, ensuring no blind spots in the welding.

Auxiliary support system: It includes gas protection modules, such as nitrogen protection modules to prevent oxidation of welding materials; The cooling system prevents the equipment from overheating. There are also smoke and dust purification devices to ensure the safety of the production environment. Some high-end workstations are also equipped with special modules such as vacuum welding chambers.

Intelligent control system: It can be integrated with management systems such as MES and ERP, uploading welding parameters and production data in real time. It supports welding path programming and process parameter adjustment. Some systems also have equipment health monitoring functions, which can promptly warn of faults and push maintenance plans.